hyperMILL 2.5D MILLING
What is hyperMILL 2.5D milling?
For typical 2D operations, strategies such as plane milling, pocket milling, contour milling, milling of large tool scraps are used.
Programming efficiency in pocketing and hole making is increased and improved with the Building Block Recognition function, which automatically sorts holes/pockets so that we can process all elements more clearly.
It is a strategy where the cutter moves in two planes (X and Y), while the Z-axis defines the cutting depth. This allows for simple and efficient machining of prismatic parts, slots, pockets, holes, and contours. hyperMILL’s 2.5D CAM program combines performance, ease of use, and full adaptability to the specific needs of each production environment.
With hyperMILL 2.5D milling, you achieve:
- Exceptionally fast and reliable CNC machine programming,
- outstanding quality of machined surfaces,
- significantly shorter production times.
How does hyperMILL 2.5D milling work?
2.5D milling with hyperMILL is highly efficient, as the system automatically recognizes the features of the CAD model and enables the user to quickly generate an optimal machining strategy. By using the feature recognition function, hyperMILL detects elements such as pockets, holes, slots, and contours without the need for manual marking. Parametric strategies then automatically adjust cutting depths, safety heights, and passes based on the shape and dimensions of the part, simplifying the programming process. Advanced toolpath control allows for optimized machine movement, reduced idle time, and shorter overall cycle times. In addition, the full integration between the CAD and CAM tools ensures smooth management of models and toolpaths without the need for additional importing, enabling streamlined and reliable 2.5D machining.
Key features of hyperMILL 2.5D milling
- Feature-based machining accelerates the CNC programming process and reduces the risk of errors, as the software automatically recognizes machining elements on the model and assigns appropriate strategies.
- High flexibility of strategies for specific workpiece requirements allows complete control.
- hyperMILL, with the help of pre-configured templates, enables the automation of repetitive tasks (an excellent feature for mass production or tasks involving a large number of similar parts).
- Safety and toolpath verification through simulation, which detects errors and prevents potential collisions. The built-in intelligence reduces the need for machine testing.
Advantages of using hyperMILL 2.5D milling
- Faster CAM programming,
- accuracy and repeatability,
- fewer programming errors,
- lower production costs.
Who uses hyperMILL 2.5D milling?
2.5D milling with hyperMILL is used everywhere where programming speed, processing reliability, and result repeatability are important. In toolmaking, it is ideal for machining pockets, grooves, holes, and basic geometries in inserts and molds. In the automotive industry, it enables efficient machining of metal components, carriers, housings, and base plates, where precision and standardization are required. In the machining industry, it is used for performing standardized operations on plates, clamping devices, carriers, and various structural elements. 2.5D milling is also suitable for serial production, where similar parts are machined in large quantities and programming speed is crucial for meeting high production standards.
How to get started with hyperMILL 2.5D milling?
The start-up process is easy. First, install the hyperMILL CAM software and connect it to your existing working environment. Then, import or insert the CAD model. hyperMILL will automatically detect basic features such as pockets, slots, and holes. Using feature-based machining, the system will suggest optimal strategies for each detected feature. Before running the program, make sure to perform a simulation, check the tool paths, optimize parameters, and export the CNC code. Once everything is set up and tested, the program is ready for safe, precise, and efficient production.
Are you interested in learning more about hyperMILL?
Write to us, and we will contact you as soon as possible!
