hyperMILL 3D MILLING
What is hyperMILL 3D milling?
Simple and complex products can be efficiently machined with 3D strategies ranging from coarse volume milling with residue calculation to fine profile milling, residue milling and special strategies such as complete and uniform milling.
Actively avoiding collisions between the workpiece and non-cutting parts of the tool, toolholders, machine spindle and chucks helps us to optimise the programme and achieve full tool efficiency.
It is a machining process where the toolpath follows the three-dimensional contours of the model, enabling the machining of more complex 3D surfaces with high precision. The tool continuously moves in all three axes (X, Y, and Z) simultaneously during milling.
With hyperMILL 3D milling, you achieve:
- Exceptionally fast and reliable CNC machine programming,
- outstanding quality of machined surfaces,
- significantly shorter production times.
How does hyperMILL 3D milling work?
3D milling with hyperMILL is based on the intelligent recognition of the model’s geometric features, on the basis of which the software automatically generates optimal toolpaths. The user has the option to choose from various machining strategies that adapt to the desired surface quality, material type, project requirements, and machining type. The system allows for roughing, semi-finishing, and finishing strategies. It also divides the model into machining zones for greater efficiency. Through smart optimization of the toolpath, unnecessary movements are reduced, leading to shorter cycle times and less tool wear. The use of constant cutting height, spiral paths, and overlapping machining contributes to a smooth and superior surface finish. Before actual execution, a precise toolpath simulation follows, allowing for the detection and correction of potential collisions before transferring the program to the CNC machine. This ensures a safe and reliable final result.
Key features of hyperMILL 3D milling
- Advanced 3D strategies include Z-axis machining, spiral, and many other strategies that are extremely effective for models with highly curved surfaces.
- High surface quality, ensured through smooth toolpaths and intelligently adjusted movements.
- Automated CAM programming enables the use of templates and proven methods for machining similar parts.
- Simulation and verification allow checking the toolpath before starting the machine, ensuring safe and high-quality machining.
- Combination with other strategies (2D, 5-axis methods) within the same CAM environment.
Advantages of using hyperMILL 3D milling
- Increased productivity,
- exceptional precision,
- easy programming even for complex models,
- less manual work,
- greater flexibility.
Who uses hyperMILL 3D milling?
hyperMILL 3D milling is used wherever complex shapes, high precision, and quality surface finishes are required. In toolmaking and mold manufacturing, it is essential for machining cavities, cores, complex contours, and finishing surfaces that demand precise transitions. In the automotive industry, it is used for prototype manufacturing, machining design surfaces, and internal vehicle components. In the medical industry, it enables precise production of implants, prosthetics, and other complex components. In the aerospace industry, it is indispensable for machining aerodynamic parts such as blades, covers, or internal aircraft fuselage components. It is also used in modeling and industrial design, enabling the creation of freeform shapes, detailed models, and unique artistic pieces.
How to get started with hyperMILL 3D milling?
The start is easy, and the process is highly adaptable to any production environment. First, you need to import or create a CAD model. Then, define the machining zones, where the software automatically detects the relevant surfaces and suggests the most suitable machining strategies. You can choose from strategies for roughing, semi-finishing, or finishing. Templates are available, but you can also adjust the parameters yourself based on the desired final result. Before sending the program to the CNC machine, use the built-in simulation to check the toolpath, detect potential errors, and optimize movements. Once you are satisfied with the toolpath in the simulation, simply export the program and begin the actual machining.
Are you interested in learning more about hyperMILL?
Write to us, and we will contact you as soon as possible!
