hyperMILL DRILLING
What is hyperMILL drilling?
Holes can be machined from one direction or automatically from different directions. We can choose methods such as centered drilling, simple drilling, chip-breaking drilling, deep drilling, reaming, threading, and thread milling.
hyperMILL drilling is a specialized module designed for efficient and intelligent programming of CNC drilling operations. It is a solution that automates the preparation of drilling paths, regardless of their complexity (from simple holes to complex multi-stage holes). The paths are adapted based on geometry, material, and manufacturing requirements.
Instead of manually defining holes, it allows for ‘feature-based’ drilling, where the software automatically detects all holes in the CAD model and assigns the appropriate processes. This greatly speeds up the process, reduces errors, and improves repeatability in mass production.
With hyperMILL drilling, you achieve:
- Exceptional programming speed,
- reliable repeatability,
- greater reliability and machining quality,
- optimized toolpaths,
- increased productivity.
How does hyperMILL drilling work?
It works based on the ‘feature-based machining’ approach, meaning the software automatically detects holes in the CAD model and, based on their geometry, suggests the most suitable drilling strategies. The system classifies the holes by size, depth, and type, and automatically assigns optimal parameters (speed, feed, tool selection, etc.). In addition to simple drilling, it allows the creation of multi-stage operations such as spotting, pre-drilling, final drilling, and even edge-following. For serial production, pre-prepared templates are available, further speeding up the process. Despite the high level of automation, hyperMILL still allows manual adjustments when necessary for specific cases. The result is a fast, efficient, and precise drilling process in a modern CAM environment.
Key features of hyperMILL drilling:
- Feature-based drilling helps the user quickly assign strategies without manual clicking, as the program automatically recognizes all holes and categorizes them.
- Various drilling strategies (spot drilling, classical, edge contouring, tapping, angled) with the option to use long tools for deep drilling.
- Automation with templates enables fast programming even with a large number of holes. It offers the use of simplified cycles for identical or similar components.
- The precise simulation and verification ensure safety against incorrect depths, rotations, or collisions, as it checks for potential errors or collisions before the actual machine startup.
Advantages of using hyperMILL drilling:
- Exceptional programming speed,
- greater accuracy and repeatability,
- fewer errors,
- time and cost savings,
- easy to use for mass production.
Who uses hyperMILL drilling?
hyperMILL drilling is used in various industries where precise and efficient hole machining is crucial. In toolmaking, it enables the production of accurate holes for components, guides, and clamping systems. In the automotive industry, it is used for machining housings, engine blocks, and supports, where speed, repeatability, and reliability are essential. The aerospace industry utilizes hyperMILL for complex hole drilling at various angles and deep holes in demanding materials (e.g., aluminum and titanium). In medicine, it is an ideal solution for micro-drilling, where exceptional precision is required (e.g., for implants or small components). Additionally, hyperMILL drilling is excellent for general manufacturing, capable of handling both simple and complex multi-step holes, making it highly versatile for everyday production.
How to get started with hyperMILL drilling?
To start drilling with hyperMILL, you first need to import the CAD model. Then, use the ‘Feature Recognition’ function, which automatically sorts the holes based on their type, size, and position. Next, assign the appropriate machining strategies. With a simple click, define the sequence of operations, such as spot drilling, pre-drilling, drilling, or edge contouring. Before sending the program to the CNC machine, perform a simulation and check the toolpath to avoid potential collisions or errors. Once everything is optimized, transfer the program to the machine, and drilling can begin without issues.
Are you interested in learning more about hyperMILL?
Write to us, and we will contact you as soon as possible!
