hyperMILL VIRTUAL MACHINING
What is hyperMILL Virtual Machining?
Components or production parts are becoming more complex and the required production times are getting shorter.
As a result, companies need to optimise production processes by reducing auxiliary machining times and avoiding downtime.
High-performance hyperMILL Virtual Machining module, based on NC code, enables exactly that.
Thanks to networking and virtual start-up of real processes, operations on the machine can be evaluated, verified and optimised before it is started.
It is an innovative solution that connects CAM software with CNC machines. This feature/module enables realistic CNC machining simulation using a digital twin, which accurately mimics real machining conditions, allowing for toolpath verification, collision prevention, and optimization.
How does hyperMILL Virtual Machining work?
It works on the principle of a digital twin, which creates a realistic model of the CNC machine, including tools, workpieces, and fixtures. Using this realistic model, it then generates a visualization of the entire CNC process. This allows for toolpath verification and eliminates the possibility of collisions. The accuracy and efficiency of the entire operation are ensured by the intelligent connection between CAM and CNC. The system also automatically adjusts machining parameters, optimizing the CNC process, reducing cycle time, and minimizing tool wear.
Key features of hyperMILL Virtual Machining
- Realistic CNC machining simulation allows virtual testing of toolpaths before actual production.
- NC code verification before milling begins on the machine.
- Toolpath verification and optimization detect and eliminate potential tool collisions or errors in CNC programming.
- CAM-CNC connection that allows machining parameters to be sent directly to the CNC program.
- Intelligent data management enables the program to automatically adjust machining parameters and optimize them based on specific conditions.
Advantages of using hyperMILL Virtual Machining
- Fewer errors and collisions,
- greater accuracy and quality,
- shorter production time,
- reduced production costs,
- better control over the CNC process.
Who uses hyperMILL Virtual Machining?
hyperMILL Virtual Machining is an excellent solution for companies that require extremely precise CNC production or work with complex geometries. These are, for example, companies involved in toolmaking or mold manufacturing.
How to get started with using hyperMILL Virtual Machining?
First, you need to review your current CNC programming and identify where simulation can improve the processes. Then, implement the digital twin to create a realistic model of the CNC machine, enabling accurate visualization of the machining process. Next comes toolpath testing, where each step of the CNC operation is verified and optimized to ensure safe and efficient performance. Finally, connect CAM and CNC using the ‘CONNECTED Machining’ feature, which allows direct data transfer and synchronized execution of operations.
Are you interested in learning more about hyperMILL?
Write to us, and we will contact you as soon as possible!
